By Shirose Kunio, Mitsugu Kaneda, Yoshifumi Kimura
During this large-format implementation guide, TPM specialists clarify P-M research. (A method that makes 0 losses a truth on your TPM program.) P-M research is designed to assist your TPM groups study and do away with continual difficulties which have been ignored or unresolved some time past. power caliber defects and different continual losses are not easy to remove, simply because they generally have a number of, interrelated causes that modify with each prevalence. universal development suggestions, like cause-and-effect research, are typically useless in facing such advanced difficulties. P-M research was once sp. �Read more...
summary: during this large-format implementation handbook, TPM specialists clarify P-M research. (A method that makes 0 losses a truth on your TPM program.) P-M research is designed to aid your TPM groups learn and dispose of power difficulties which have been overlooked or unresolved some time past. power caliber defects and different persistent losses are difficult to get rid of, simply because they often have a number of, interrelated explanations that adjust with each incidence. universal development options, like cause-and-effect research, tend to be useless in facing such advanced difficulties. P-M research was once sp
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Extra info for P-M analysis : an advanced step in TPM implementation
To reduce losses to zero, even apparently minor problems must be corrected. Correct Abnormalities Together Most people make one change at a time and then examine the results. Once all corrections have been made, they standardize those that were successful. Ten abnormalities would thus translate into ten iterations of the correcting/checking process. While there is nothing inherently wrong with this approach, it does not work very well for chronic losses where the cause-and-effect relationships are complex or constantly changing.
Hence, physical analysis uses a machine's operating principles to clarify how various parts of a machine interact to generate abnormal phenomena. Abnormal phenomena that occur on the shop floor are those that deviate from what is normal or expected. Therefore, the first step in physical analysis is to analyze this deviation. We do not look for the cause of the deviation. Rather, we study the physical andjor chemical changes that constitute the deviation. For a more concrete understanding of what is meant by "physical analysis," consider the following examples: • Example 1: Damaged workpiece(s) The damage is a deformation that tends to occur in a relatively soft object (material with less surface strength) due to impact with a harder object.
These are some of the unintended consequences: Results of Subjective Analysis • A causal factor is ruled out because it rarely occurs • A causal factor is ruled out because its impact appears small • A causal factor is ruled out because it was not influential before • Afactor is deemed influential because it was relevant in a previous case HOW P-M ANALYSIS WORKS TO ELIMINATE CHRONIC LOSSES In addressing chronic losses under P-M analysis, do not attempt to isolate the most influential factors-do not prioritize.